占地面积 The area of space
2mx3mx2m
单位处理 The treatment capacity per unit
600kg（每小时表面处理量） (surface treatment capacity hour)
中间在库 WIP
在线生产 On site production
产生废弃物为“零”
Discharge of Solid Waste: Zero
废水排放接近“零”
Discharge of Wastewater: Close to Zero
浙江省质量技术监督局核发
参考甬能检[2016]（测）字第006号
节省处理时间 1/10
Saving 1/10 of the Processing Time
节约能源 电能（95%节能）
Saving Energy Electricity(95% of Energy-saving)
实用新型专利证书
Certificate of utility model
设备无需环保审批（旧工艺无法取得环保资格）
No need for Environmental Permit（Old Technology can't get Environmental Qualification）
节省工序(9工序变为3工序)
Reducing Process Steps
(From nine steps to three steps)
宁波市节能节水技术（产品）P99 导向目录（获得政府节能补助）
Reference to “Ningbo Energy and Water Saving Technologies (Products) Directory Guide (P99) (Subsidized by the Government Energy Saving Program)
节约设备占地
（是原工艺的1/20,可实现在线生产)
Reducing the Equipment Space( 1/20 of the space of the former Equipment,Performing On-line Production)
BD-S400一液绿色表面处理设备处理45号钢原料，单位产品电耗为0.0141kWh/kg，单位产品水耗为9ml/kg；酸洗磷化生产线处理相同的45号钢原料，单位产品电耗为0.3184 kWh/kg（不含污水处理设备）、0.3361 kWh/kg（含污水处理设备），单位产品水耗为19043ml/kg。两套设备处理后的原料满足相同冷锻工序要求，因此可认为BD-S400一液绿色表面处理设备可代替酸洗磷化生产线，节电率达到95.57%（不含污水处理设备）、95.80%（含污水处理设备），节水率达到99.95%，设备节能、节水效果明显。
- 占地面积 The area of space
- 6mx15mx6m
- 单位处理 The treatment capacity per unit
- 450kg（每小时表面处理量） (surface treatment capacity hour)
- 中间在库 WIP
- 线外生产 Outside production
- 占地面积 The area of space
- 2mx3mx2m
- 单位处理 The treatment capacity per unit
- 600kg（每小时表面处理量） (surface treatment capacity hour)
- 中间在库 WIP
- 在线生产 On site production
BD-S400一液绿色表面处理设备处理45号钢原料，单位产品电耗为0.0141kWh/kg，单位产品水耗为9ml/kg；酸洗磷化生产线处理相同的45号钢原料，单位产品电耗为0.3184 kWh/kg（不含污水处理设备）、0.3361 kWh/kg（含污水处理设备），单位产品水耗为19043ml/kg。两套设备处理后的原料满足相同冷锻工序要求，因此可认为BD-S400一液绿色表面处理设备可代替酸洗磷化生产线，节电率达到95.57%（不含污水处理设备）、95.80%（含污水处理设备），节水率达到99.95%，设备节能、节水效果明显。
As showed in the result, the power and water consumption per unit product of the process of No. 45 steel treated by BD-S400 Single Solution surface treatment equipment were 0.0141 kWh/kg and 9 ml/kg, respectively; when the same No. 45 steel was treated with pickling and phosphating line, the power consumption per unit product were 0.3184 kWh/kg (excluding water treatment facility) and 0.3361 kWh/kg (including water treatment facility), and the water consumption per unit product was 19403 ml/kg. The materials treated by the two processes both meet requirements of the same cold forging, which indicates BD-S400 Single Solution surface treatment equipment can replace pickling and phosphating line. The power- saving rates are 95.57% (excluding water treatment facility) and 95.80% (including water treatment facility), and the water- saving rate is 99.95%. The effects of energy- saving and water- saving are significant.
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